柴油机热交换器中冷200KW潍柴动力柴油发电机组外循环大水池冷却

WP10D238E200 型陆用发电柴油机技术规格书Technical Specifications ofWP10D238E200 Land Generating Engine潍柴动力股份有限公司WEICHAI POWER CO., LTD.2017.10Oct.2017客户满意是我们的宗旨一、 简要说明 (Brief Description)1.本着用户满意是我们宗旨的服务理念制定本技术规格书.We compile the technical specifications in order to maximize customer satisfaction.2.WP10 系列发电用柴油机是在斯太尔系列柴油机基础上开发的系列柴油机。WP10 series diesel engine was developed based on STEYR series diesel engine .3.WP10D238E200 型柴油机是 WP10 系列中发电专用柴油机，于 2012 年公司开发的增压器中置新结构发电用柴油机。WP10D238E200 is one type of turbocharger centering structure generating diesel engine，which developed in 2012.4.由潍柴动力股份有限公司制造。Manufactured by the WEICHAI POWER CO.，LTD.客户满意是我们的宗旨二、 陆用发电柴油机功率定义及使用条件（The power and use conditions ofdiesel engine for generator）1.持续功率 COP：柴油机每年运行时间不限、在恒定负荷下持续运转的最大功率。ISO 标准功率。Continuous power（COP）: Diesel engine can run anytime and continuous operation atconstant load of maximum power. ISO standard power.2.常用功率 PRP：柴油机每年运行时间不限、在可变负荷下持续运转的最大功率。可超负荷 10%的 ISO 标准功率。Prime Power（PRP）: Diesel engine can run anytime and continuous operation undervariable load maximum power. It can overload of 10% ISO standard power.3.备用功率 ESP：柴油机每年运行可达 200h 的某一可变功率系列中的最大功率。油量限定的 ISO 标准功率。Standby Power（ESP）: Diesel engine can running up to 200h by the maximum powerof variable power per year. the ISO standard power be oil defined.柴油机运行条件及用途见下表。The different operating conditions and purposes of diesel engine at the table.功率分类Power运行条件Operating conditions用途Purposes持续功率COP204kW1、1、每年运行时间不限；No operating time limited；2、2、在恒定的 100%负荷下运行；Running in constant 100% load ；可在高温、高原条件下运行。Running in hightemperature and客户满意是我们的宗旨3、3、不具备超负荷能力。It does not have the ability of overload.high altitudeconditions.常用功率PRP216kW1、1、每年运行时间不限；No operating time limited；2、2、每 250h 持续期内，平均负荷率不能超过 70%；The average load factor shall not exceed 70% of theprime power in 250 continuous hours；3、3、每年在 100%负荷下运行不超过 500h；The time of running at 100% Prime Power no more than500h each year；4、4、每 12h 内，可超负荷 10%运行 1h，每年累计超负荷运行不超过 25h。It allow overload 10% power of 1 hour every 12hours ,and the operating condition can't be more than 25hours.用于功率输出已约定好的情况下，如公用电力的缩减。发电机组可并网到公共事业电网。For the poweroutput has beenagreed conditions,such as reducedutility power. Thegenerator set cannetwork to theutility grid.备用功率ESP238kW1、1、每年运行时间不超过 200h，包括每年在 100%负荷下运行不超过 25h；The time of running at standby power no more than 200heach year, incloud the operating condition of runningover 25 hours in 100% load；2、2、每 24h 运行周期内，平均负荷率不能超过 80%；电力断供期间提供紧急电力供应。Emergency powersupply duringpower outages.客户满意是我们的宗旨The average load factor shall not exceed 80% of thestandby power in per 24 hours；3、3、不具备超负荷能力；It does not have the ability of overload；4、4、柴油机启动没有热机过程，由启动加速到标定转速需在 10s 内完成。自然吸气柴油机，环境温度 5℃以下时，需增加预热设施保证柴油机出水温度在 30℃以上；环境温度 5℃以上时，无预热设施。增压柴油机环境温度 10℃以下时，需增加预热设施保证柴油机出水温度在 30℃以上；环境温度 10℃以上时，无预热设施。Starting the diesel engine without thermal process andfrom start to accelerate to rated speed required to becompleted within 10s. When below ambienttemperature 5 ℃, naturally aspirated diesel enginesneed to increase diesel preheat facility to ensure thewater temperature is above 30 ℃; And on the wayround when ambient temperature above 5 ℃. Whenthe ambient temperature below 10 ℃, theturbocharged diesel engine need to increase dieselpreheat facility to ensure the water temperature isabove 30 ℃; And on the way round when ambient 客户满意是我们的宗旨temperature above 10 ℃.注：严禁发动机超出上述运行条件使用！！！NOTE: Do not run the engine out of the above power and operating conditions! ! !三、 柴油机主要技术参数 ( Main technical parameters)柴油机型号Diesel ModelWP10D238E200柴油机型式Type直列、4 冲程、干式缸套、直喷、水冷、In-line、4-Strokes、Dry-cylinder liner、directinjection、 Water cooled、气缸数/气门数No. of cylinders / valves6/12缸径/行程Bore/Stroke126mm/130mm压缩比Compression Ratio17 ：1排量Displacement9.726L持续功率Continuous Power204 kW客户满意是我们的宗旨额定功率Rated Power216kW超负荷功率Overload Power238kW额定转速Rated Speed1500r/min怠速转速Idle Speed650±50 r/min发火循序Fire Sequence1-5-3-6-2-4曲轴旋转方向Crankshaft Rotating Direction逆时针（从飞轮端看）Counterclockwise facing flywheel启动方式Starting methodDC24V 电启动DC24V Electrical Start起动机功率/电压Starting motor Power/voltage5.4kW/24V调速方式Governing control电子调速/机械调速Electrical / Mechanical speed governor冷却方式Cooling mode水冷water cooled 客户满意是我们的宗旨允许机体运行的最低冷却液温度Min. coolant temperature of engineworking40℃发动机本身冷却液容量Coolant capacity22L油底壳容量The capacity of oil sump24L（以油标尺为准）24L(follow the oil dipstick)发动机净重（kg）Net weight875±50外形尺寸（长×宽×高）（mm）Size of shape (length×width×height)1772×846×1175（见外形图）1772×846×1175 (outline drawing)四、 柴油机主要性能参数(Main performance parameters)稳态调速率Steady governing rate电子:≤3%;机械:≤5%Electronic:≤3%; mechanical≤5%额定转速波动率Rated speed fluctuation rate≤0.5%怠速转速波动率Idling speed fluctuation rate≤2.5%额定工况燃油耗Fuel consumption at rated workingcondition≤215g/kW·h客户满意是我们的宗旨机油燃油消耗比Consume ratio of oil and fuel≤0.2%燃油消耗率/specific fuel consumption燃油消耗量/fuel consumption客户满意是我们的宗旨五、 推荐柴油机配套使用参数 （ Recommended used diesel engineparameters）动力输出口Power outputSAE1＃飞轮壳/11.5’或 14’ 飞轮SAE1 ＃flywheel housing/11.5’or 14 ’flywheel齿数Number of teeth136空滤器流量Air filter flow≥1249kg/h最小进气管直径:Min. diameter of intake pipe100mm客户满意是我们的宗旨排气管最小直径:Min. diameter of exhaust pipe100mm允许最大排气背压:Max. exhaust back pressure6±0.5kPa最大排气温度（涡轮后）:Max.exhaust temperature（ After theturbocharger）600℃涡轮增压器法兰处允许的最大弯矩:Max. bending moment of turbocharger flange10N·m机油压力低报警值:Alarm value of low oil temperature80 kPa机油压力高报警值:Alarm value of high oil temperature1000kPa请在开机运行 30s 以后开始检测机油压力Please measure oil pressure after running 30s出水管水温报警温度:Alarm value of water outlet temperature98±2℃转速高报警值Alarm value of high speed110%额定转速110% rated speed机油压力低停车值Stopping value of low oil pressure40kPa客户满意是我们的宗旨转速高停车值Stopping value of high speed115%额定转速115% rated speed燃油进油管最小直径:Min. diameter of fuel inlet pipe12mm燃油回油管最小直径:Min. diameter of fuel return pipe12mm柴油机外部允许的冷却系统阻力(额定工况):Cooling system resistance of engine external(Rated working condition)50kPaData of thermal equilibrium(environment temperature:42.0℃) 客户满意是我们的宗旨the pressure of water intoand out of diesel（kPa）Declared working condition6.7/15.8Overload working condition6.9/15.7flux of cooling fluid（）Declared working condition14.0Overload working condition14.1the temperature of water intoand out of diesel（℃）Declared working condition70.7/76.2Overload working condition72.4/78.1the temperature of water intoand out of intercooler（℃）Declared working condition149.0/52.2Overload working condition162.5/51.0the pressure of waterinto andout of intercooler（kPa）Declared working condition143.9/142.7Overload working condition163.0/161.8calorie brought out bycooling fluid（Kj/s）Declared working condition87.8Overload working condition94.1calorie brought out byintercooler（Kj/s）Declared working condition30.7Overload working condition38.6Calorie brought out byexhaust system（Kj/s）Declared working condition155.7Overload working condition173.0total calorie brought out（Kj/s）Declared working condition506.3Overload working condition560.7六、 柴油机使用环境 (Ambiance condition)1．柴油机在下列条件下，应能输出额定功率：The diesel engine should be able to output rated power in the following conditions.a）绝对大气压力，PX：100kPa（或海拔高度 0 米）；Atmospheric pressure, PX:100kPa (or 0 meter above sea level);b）环境温度，Tr：298K（25℃）；Ambiance temperature , Tr: 298K(25℃)；c）空气相对湿度Φ r：30%。Relative air humidityΦ r：30%。2. 柴油机在下列条件下，应能连续并可靠地工作：The diesel engine should be able to work continuously and reliably in the followingsonditions.客户满意是我们的宗旨a）环境温度：下限值-30℃，上限值 50℃；Range of ambiance temperature: -30℃≤T≤50℃；b）空气相对湿度：最湿月平均最高相对湿度为 90%（指该月的月平均最低温度为25℃）Relative air humidity：the max relative humidity is 90% of the wettest month in a year(Itmeans that the lowest average temperature of this month is 25℃)d)工作环境中应无爆炸性气体、无导电尘埃。The working environment should be without explosive gas and electric mote.e)工作现场如有任何特殊的危险条件（如爆炸大气环境和易燃气体）用户应提前加以说明。The customer should illuminate in advance if there has any especial and dangerouscondition at the working space (for example, explosive and flammable gas).七、 柴油机供货范围 (Scope of supply of diesel engine)发电用柴油机/Generating Diesel engine 1 台空滤器/ Air filter 1 件发动机安装支架/ Bracket 4 件充电发电机/ Charging alternator 1 件起动机/ Starter 1 件八、 柴油机可选配件 (diesel engine optional accessories)612600114923 消音器 (Muffler)612600530150 散热器 (Radiator )九、 联系方式/ Contact Ways:客户满意是我们的宗旨名称：潍柴动力股份有限公司Name：Weichai Power Co.,Ltd地址：中国山东省潍坊市高新技术产业开发区福寿东街 197 号甲Address：NO.197A, Fushou East Str., High-tech industrial development zone, Weifang,Shandong, China. 261205